Month: October 2023

  • Battery-powered thermometer

    We have one indoor thermometer to tell us the temperature inside of our flat. It is actually a secondary function of an alarm clock, which is not particularly beautiful. I’ve decided to create my own, better looking and more accurate thermometer. I thought, how hard can it be?

    First, I started by ordering a bunch of components and wanted to try them out on a Raspberry Pi 3. I put together a simple seven-segment display and a temperature sensor BMP180.

    Prototype using Raspberry Pi 3

    The temperature readings didn’t seem accurate to me and I found in the specification, that the reading can vary ±2°C. So I’ve decided to get a more accurate sensor, the MCP9808.

    Then came the time to make it battery powered. It makes little sense to run a Raspberry Pi 3 on a small battery, since it’s a single-board computer and takes a lot of power to operate. In order to save battery juice I needed to use a microcontroller instead. I chose an unofficial variant of the Raspberry Pi Pico, which has a USB-C port, the Weact Studio RP2040.

    I also opted to replace the display. The simple seven-segment display would require too many wires and I wanted to make my soldering job as easy as possible. So I got the TM1637, which is on a breakout board.

    Using microcontroller, not only the image is smaller.

    Now let’s get to programming in Thonny IDE. The biggest decision was whether to use MicroPython or CircuitPython. CircuitPython is a fork of MicroPython by Adafruit. I chose CircuitPython as Adafruit releases the MCP9808 library natively in CircuitPython and it’s the main library I need. There is a compatibility layer for MicroPython called Blinka, but it does not fit into the 2MB flash memory. Fortunately, there is a native CircuitPython firmware for Weact Studio RP2040 and a CircuitPython port of TM1637 library too.

    To optimise the energy usage, I set up a deep sleep for 60 seconds. Now it lasts 1 week on two AA rechargeable cells (each 2500 mAh). This is the final code:

    import busio
    import board
    import adafruit_mcp9808
    import time
    import TM1637
    import alarm
    
    CLK = board.GP7
    DIO = board.GP6
    display = TM1637.TM1637(CLK, DIO, 0)
    dead = False
    
    try:
        i2c = busio.I2C(board.GP1, board.GP0)
    
        t = adafruit_mcp9808.MCP9808(i2c)
    
        temp = t.temperature
        print(temp)
    
        integerPart = int(temp)
        decimalPart = int((temp % 1) * 100)
    
        display.numbers(integerPart, decimalPart)
    except:
        display.hex(0xdead)
        dead = True
    
    if not dead:
        time_alarm = alarm.time.TimeAlarm(monotonic_time=time.monotonic() + 60)
        alarm.exit_and_deep_sleep_until_alarms(time_alarm)
    

    I soldered everything together using the venerable Pinecil, which is such a pleasure to use.

    Soldering time

    Last step was to create a 3D enclosure for the whole thing. I started with a Macintosh-style enclosure, but needed to make it bigger and fit more components inside. After several iterations, I managed to design a fitting box in Blender, print it and assemble the thermometer.

    Voilà, the final product